Garments Washing Plant Function and Techniques

Washing plant is an important division of the Garments Factory. Generally, the garments which are required for washing are brought here. Washing is done according to the buyer requirement. Before washing bulk garments, washing plant wash sample garments and send it to the buyer for approval. There are several types of washing is done by the washing plant.

The washing process requires some exclusive machinery. These are

Types of Machine Used In washing Plant: 

  1. Sample washing Machine (Horizontal / Vertical Type)
  2. Washing Machine (Side loading)
  3. Washing Machine (Front loading)
  4. Hydro Extractor Machine
  5. Dryer Machine (Steam)
  6. Dryer Machine (Gas)
  7. Chemical Mixture Machine
  8. Industrial Oven (Gas/Electric)
  9. Boiler
  10. Submersible Pump
  11. Grinding Machine
  12. Tagging Machine
  13. Steam chamber for crinkle
  14. E.T.P (Effluent Treatment Plant)
  15. Sand Blasting Gun
  16. Sand Blasting chamber
  17. Spray gun and dummy
  18. Screw compressor
  19. Laser draw
  20. Sample washing Machine (Horizontal)
  21. Sample washing Machine (Vertical Type)
  22. Washing Machine (Side loading)
  23. Washing Machine (Front loading)
  24. Hydro Extractor Machine
  25. Dryer Machine (Steam)
  26. Dryer Machine (Gas)
  27. Chemical Mixture Machine
  28. Industrial Oven (Gas/Electric)
  29. Boiler
  30. Grinding Machine
  31. Steam chamber for crinkle
  32. E.T.P (Effluent Treatment Plant)
  33. Generator
  34. Sand Blasting Chamber & Gun
  35. Spray Gun & Dummy
  36. Screw Compressor
  37. Tagging Machine

Types Of Washing: 

There are more washing in Garments Washing Plant:

  1. Normal wash/Garments wash/Ringe wash
  2. Pigment wash
  3. Caustic wash
  4. Enzyme wash
  5. Stone wash
  6. Bleach wash
  7. Stone Enzyme wash
  8. Acid wash
  9. Silicon wash
  10. Sand Blasting
  11. Over all wrinkle
  12. Permanent wrinkle
  13. Tinting & Over dyeing.

The Function of Washing Plant:

Washing Plant On the work starts with a bundle ticket which is carried through all process like a shadow of the garments from store department who actually receive all garments from sewing floors and hand over to the washing people with the bundle ticket provided to clarify the size, shade and quality of the garment after washing is done properly.

Moreover, there is another system which clarifies the respective duty of the engaged worker in the washing plant by Loader Ticket. Actually, by loader report, it clarifies the things are done and kept accordingly like size wise and shade wise so that after all sorts of washing it can be resorted out according to the bundle ticket and keeping all sorts of mistake under control and this also to be furnished by this unique system.

Below the complete flow of work of Garments washing plant is related in simple and precise manner.

As I have told with the bundle ticket the washing plant activities getting started. From this store, people sorted out the bundle by shading and handed over the same to the washing people. Washing people receiving the same started to wash according to the washing instruction provided by the supervisor who will determine the same for proper washing as per the instruction is given by the merchandiser who is simply following the buyer’s instruction or Samples.

The Process of Washing-Plant functions:

Washing Plant

Generally it is done with time-limit as per fixation on the chemical or enzyme or ordinary detergent wash with the help of some machine like if you have 35 washing machine for bulk production, 51 dryer machine, and 15 hydro-dryer machines to squeeze the water and chemicals from the garments ensuring the results are expected way or else provide with instruction to do the same washing procedure again to retain to the original swatch. It has to be ensured which is given by the supervisor for operator’s work to be guided all through the washing process.

Buyer Requirement: 

And after that so many of process to be followed according to buyers instruction precisely to replicate the buyer’s sample out and out, like sand-blasting, melding the hem with strong brushing, or tearing somewhat, stone washing and many more. Furthermore, in every process, there is a quality checking that ensures the end product is OK with quality and ready for further maturation. All sorts of impression demanded by the honorable buyer are fulfilled or taken care of with the experts help available internally.

Chemical Use process:

Washing plant Need to using Teflon chemical which is very expensive and can make an impression of water repellence onto the fabric after being naturalized of the same. Here treatment of the fabric along with washing is taken care of and lots of precaution measures are simultaneously taken into account so that after wash loss is controlled in the end.

After all sort of washing process it takes rigorous quality checking as final to get back the whole lot according to the bundle ticket provided by the store department so that washing plant can offer the same garment with washing touch/impression back to the store for finishing accessories to be attached for final shipment on time meeting the shipping window for FOB to harness.

Washing Innovative process:

Here some innovative process has been invented to reduce after-wash loss like fabric pen has been used to get an actual impression of the washing besides the painting section is also introduced to get the loss under control from the second’s garments. Apart from that, this is the washing plant that well managed as ETP has been installed here since its inception to get back the green and sustainable environment free from chemicals injurious to nature.

Here chemical room is managed properly so that every paper relating care instruction and all is managed for any kind of compliance- audit to follow any time round the clock. PPE is maintained properly and every staff accustomed to impart their respective job keeping the code of conduct of the work, supervisors are always maintaining the same round the clock as Washing Plant is working for 24 hours, thus they will help to earn the foreign currency.

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